+++ News from the world of HELUKABEL! +++
HELUKABEL is growing and expanding its portfolio. With HELU Connectivity Solutions Haan (previously EKD Systems), we can now also provide you with high-quality drag chains, manufactured in-house. The tried and true EKD quality is now available under the umbrella of the strong HELUKABEL Group.
Learn more about our expanded portfolio ranging.
The ideal solution for your specific needs
With our expertise, we develop and produce LED industrial and machine luminaires at our Bielefeld site in accordance with German standards. We work exclusively with local suppliers.
We offer a comprehensive range of industrial and machine luminaires featuring the latest LED technology. With protection classes ranging from IP40 to IP69K, our lights are suitable for environments from dust exposure to high-pressure cleaning.
With 24V and 230V luminaires, as well as a 12–30V voltage range, we cover a wide spectrum of industrial applications. Equipped with safety glass, PMMA covers, and PU potting, our luminaires are highly versatile—suitable not only for machine tools but also for food industry use, including FDA-compliant environments.
Benefits for you
- 80% available from stock for fast delivery
- Top-tier energy efficiency for reduced operating costs
- Zero maintenance – no bulb changes needed
- Only high-quality LEDs from leading manufacturers
- Long lifespan of 60,000 hours
- Tailored, innovative solutions for your specific needs
Our offer
- Compact, recessed, linear, panel & surface-mounted options
- For illumination or signaling tasks
- Rotating or fixed bracket mounting
- ESG safety glass or PMMA covers
- Standard M8/M12 industrial connectors
- Fixed or wide-range voltage input
- Dimmable (PWM/analog)
- UL-certified for international use
Our LED Portfolio
LED machine luminaires
For reliable lighting at the machine
These luminaires are built to match exact specifications – from protective covers to IP ratings. Choose between surface-mounted or recessed versions based on your needs.
LED signal luminaires
Illuminate and signal in one step
Explore our advanced LED signal lights – the smart solution for enhancing visibility and efficiency at industrial and machine workstations.
LED workplace luminaires
Ergonomic illumination tailored to your workspace
Enjoy optimal lighting comfort designed to support productivity and reduce strain.
Looking for the perfect LED luminaire?
What sets us apart as a manufacturer of LED industrial luminaires
- Top quality
Our LED industrial luminaires are manufactured at our Bielefeld facility. CE compliance and EMC testing are standard practice. As a manufacturer, we also conduct our own heat and cold tests, mechanical testing, IP classification, and surge protection tests—ensuring maximum safety, durability, and performance.
- Personal advice
Industrial luminaires—whether for machine lighting or assembly workstations—are not easily replaced. Structural conditions must first be assessed, and often, additional changes are required. That’s why we offer personal consultation from your initial inquiry through to installation. Our goal: ensure your operations continue without disruption.
- Flexible collaboration
We offer top-tier quality along with a broad product portfolio. We welcome any comparison—our value speaks for itself. Through expert consultation, we help you find the best-fit solution. Since many requirements can be met in multiple ways, we offer flexibility in materials and collaboration models. We define your needs together and guide you to the ideal outcome.
Do you have any questions?
Custom LED Solutions – tailored to your requirements
As machines become more complex and customized, the technical and design demands on systems and components continue to rise.
Lighting and signalling are gaining significance—supporting safety through visual cues and enhancing machine design as integrated elements.
When standard solutions can’t meet every lighting, mechanical, and interface need—our expertise begins. We deliver exactly what your application demands. By leveraging a broad portfolio of standard solutions and decades of expertise, we minimize the need for full custom development—resulting in significant time and cost savings for you.
LED Industrial Lighting – Common Questions and Expert Answers
Industrial luminaires are classified according to IP protection standards, also known as IP ratings. We offer all common IP classes and can also manufacture custom solutions upon request. Popular options include LED industrial luminaires with IP54, IP67, and IP69K ratings. Our experts are happy to advise you on the right protection class for your application.
Our 24V LED industrial luminaires meet protection class III standards, meaning they operate exclusively on extra-low voltage—eliminating any electrical hazard. In addition to class III, we also offer luminaires in protection class II (protective insulation) and class I (with grounding). This allows us to meet a wide range of safety and installation requirements.
Most machines use 24V LED luminaires as a standard. But sometimes, 230V models come into play, especially when you need longer cable runs or want to power additional equipment directly from the machine.
Two common cover materials are plastic (PMMA) and toughened safety glass (ESG). The choice often depends on the installation environment, with fire safety considerations playing a significant role.
Industrial luminaires require specific protection against the ingress of foreign objects (code number 1) and water (code number 2). We provide luminaires covering all protection classes according to DIN 40050 Part 9. Various IP ratings are available, which can also influence the price. We include this as part of our personalized consultation.
An LED industrial luminaire refers to the complete lighting fixture, including all its components. In contrast, the LED industrial lamp specifically denotes the light source itself. However, these terms are sometimes used interchangeably.
Three major benefits of using LED technology in industrial luminaires
1. Lifespan
Thanks to optimized thermal management, we achieve the 60,000-hour service life specified by the LED manufacturer. The LED’s lifespan is considered over when light intensity falls below 70%.
The luminaire doesn’t fail abruptly; rather, its brightness gradually diminishes. In a three-shift operation running five days a week, the luminaire maintains over 70% of its luminosity for approximately 9.6 years.
In most cases, the luminaires outlive the machinery they are installed in.
2. Colour fidelity
Color fidelity is crucial for ensuring clear visibility at the point of use. The primary consideration is whether a white light or a multi-color (RGBW) lighting scheme is needed. One of the key advantages of LEDs is their excellent color fidelity.
With a CRI above 80, we meet the color rendering requirements typical in mechanical and plant engineering. The emitted wavelength ranges between 400 nm and 800 nm.
3. Beam angle
LEDs deliver uniform, flicker-free light, reducing eye strain and helping you tire less quickly. Unless otherwise specified, the beam angle is 120 degrees. The light output comes from numerous small LEDs rather than a single source.
This design minimizes shadows—such as those cast by your hand during tasks—resulting in fewer mistakes during daily work.
